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Earthing strip material: GI vs copper and what the standards require

Which material to use for an earthing strip, and what IS 3043 and IEEE say about the conductor material and minimum size.

The two standard earthing strip materials are galvanised iron (GI) and copper. Copper carries more fault current per size, resists corrosion and lasts the life of the installation; GI costs less and suits general LT earthing. IS 3043 sets minimum sizes and lets both be used provided the conductor survives the fault current without exceeding its temperature limit.

What the standards require

  • IS 3043 sizes the conductor to the fault current and clearing time, and sets minimum cross-sections for buried strip.
  • IEEE 80 uses the same adiabatic basis with material factors (about 205 for copper, 80 for steel).
  • Buried GI needs a larger section than copper for the same duty, plus margin for corrosion.
  • Joints must not create a bimetallic couple - match the strip, lugs and electrode metals.

Choosing the material

Use caseMaterial
Substations, HV, data centresCopper
Lightning down-conductorsCopper
General LT earthing on a budgetGI
Corrosive or coastal soilCopper or copper bonded

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